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Timing Chain tensioner V490/V660/V8102008 Can-Am Outlander/Renegade ATVs

NOTE: Before removal and installation, make sure that the respective cylinder is set to TDC ignition. Refer to CAMSHAFT.

Tensioner Removal

WARNING

Timing chain tensioner is spring loaded. Never perform this operation immediately after the engine has been run because the exhaust system can be very hot. Wait until exhaust system is warm or cold.

Remove chain tensioner plug.
Unscrew chain tensioner plug.
Remove O-ring, spring and chain tensioner plunger.
Chain tensioner plunger

1. Chain tensioner plug
2. O-ring
3. Spring
4. Chain tensioner plunger

Unscrew screws retaining chain tensioner housing.
Remove chain tensioner housing with O-ring.
Chain tensioner housing

1. Chain tensioner screws
2. Chain tensioner housing
3. O-ring

Tensioner Inspection

Check the housing for cracks or other damages. Replace if necessary.
Check chain tensioner plunger for free movement and/or scoring.
Check if O-rings are brittle, cracked or hard. Re- place if necessary.
Check spring condition. Replace if broken or worn.

Tensioner Installation

For installation, reverse the removal procedure. However, pay attention to the following.
NOTE: Before installing the chain tensioner make sure, that the camshaft timing gear can be moved back and forth.

Updated on: Saturday, November 21, 2020

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